Products & Services

Design & Development

  • Proven track record of successful project completion and shortened project lead times when we have early access to product design.
  • We can assist & advise regarding:
    • Plastic component design, specifically Design for Manufacture.
    • Material selection.
    • Metal replacement opportunities.
    • Cost reduction opportunities.
  • Close ties with University of Leicester Innovation Centre & University of Central Lancashire Innovation Clinic.

Prototype & Pre-production Components

  • 3D Printed Parts
  • SLS/SLA
  • Vacuum Casting
  • CNC machining from solid

Tool Design & Manufacture

  • Local, national & overseas low cost region.
  • 2D & 3D tool models.
  • Design for Manufacture.
  • Mould flow analysis.
  • Low volume soft tooling.
  • Bespoke quick change bolsterless tooling (low volume, no set-up premium)
  • Aluminium, P20 steel and fully hardened tooling.
  • Multi-cavity, complex cores
  • Insert (over-mould) moulding

Injection Moulding

Machine Tonnage & Shot Capacity

  • 60T Whitman Battenfeld Smartpower 60 (100g PS)
  • 100T Victor Vα100 (139g PS)
  • 120T Negri Bossi EOS120 (162g PS)
  • 150T Whitman Battenfeld VM-R150-525 (250g) – Vertical/Rotating Turntable
  • 180T Victor VS180ES (451g PS)
  • 250T Negri Bossi VSE250 (995g PS)
  • 500T

Materials

  • PE, PP, HIPS, ABS, PC/ABS, PC, PA6, PA6GF, POM, PMMA, TPE, TPU, TPV

Post Mould Value-Add

  • Screen Printing
  • Ultra-sonic welding
  • Painting
  • Metallisation
  • Assembly & Kittin